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Mammut Structures Cleanroom Sandwich Panels

Mammut Structures Cleanroom Sandwich Panels

A cleanroom sandwich panel is a specialized choice for spaces where cleanliness, insulation, and safety are paramount. Whether you are the director of a pharmaceutical factory, a consultant for a hospital project, or a contractor in the food industry, using and purchasing cleanroom sandwich panels ensures compliance with international standards such as ISO 14644 and GMP.

These panels are produced with materials like antibacterial aluzinc, stainless steel, and special hygienic coatings, available with various cores including polyurethane, rock wool, and polystyrene. Their seamless structure, washability, resistance to microbial growth, and variety in thickness make the cleanroom sandwich panel the best possible option for sensitive environments. For purchasing this type of Mammut sandwich panel with precise technical specifications, consulting with a specialized manufacturer is the first smart step.

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Technical Specifications of Cleanroom Sandwich Panels

For consultants and architects working on sensitive facilities, the technical specifications of cleanroom sandwich panels are not just a checklist—they are a core criterion for selecting reliable, compliant building materials. At Mammut Panel, our cleanroom panels feature a fully engineered structure with a smooth, non-porous, and antibacterial surface that prevents microbial growth. Key Technical Specifications:

Specification
Value / Description
Panel Thickness
40, 50, 60, 80, and 100 mm
Core Type
Polyurethane (PU), Mineral Wool
Thermal Conductivity
PU: ~0.020 W/m²K / MW: ~0.040 W/m²K
PU Foam Density
40 ± 2 kg/m³
Mineral Wool Density
100–150 kg/m³ (adjustable by project needs)
Facing Material
Aluzinc, 304 Stainless Steel, PVC Food Grade, Painted Galvanized Sheet
Facing Thickness
0.5 to 0.7 mm
Fire Resistance
PU: B2 / PIR: B-s1,d0 / MW: A1 (non-combustible)
Acoustic Insulation
Up to 32 dB (with mineral wool and sealed connections)
Standard Width
Effective 116 cm
Panel Length
Customizable from 2 to 13.5 meters
Production Standards
DIN EN 14509 / GMP / ISO 14644
Sealing & Joints
Aluminum H, U, and sanitary angle profiles + antibacterial mastic
Special Applications
Pharmaceuticals, food cleanrooms, hospitals, laboratories, operating rooms, electronics industry

Features of Cleanroom Sandwich Panels

Smooth and Seamless Surfaces: Cleanroom sandwich panels feature smooth, seamless surfaces that prevent the accumulation of dust, bacteria, and other contaminants. This characteristic facilitates easy cleaning and helps maintain a sterile environment, which is essential for cleanrooms. The use of wall sandwich panels in these structures is a common and professional choice due to their cohesive and hygienic design.

High Resistance to Moisture and Water: These panels are engineered to have high resistance to moisture and water, ensuring optimal performance in environments where hygiene and humidity control are critical.

Strong Thermal and Acoustic Insulation: Cleanroom sandwich panels include thermal insulation layers that reduce temperature exchange and maintain desired conditions inside the room. They also provide adequate acoustic insulation, which helps minimize noise in the environment.

Resistance to Chemicals and Disinfectants: Cleanroom panels are highly resistant to chemicals, disinfectants, and strong cleaning agents. This is a crucial feature, as disinfecting agents are frequently used to maintain sterility in these environments, and the panels must not be damaged by them.

Resistance to Bacterial and Fungal Growth: A key characteristic of cleanroom sandwich panels is their high resistance to the growth of bacteria and fungi. They are typically made from antibacterial materials that prevent the proliferation and spread of microorganisms.

Precise Airflow Control: These panels are designed to effectively control airflow, which is essential for maintaining positive or negative pressure within the cleanroom. This control helps prevent the entry or exit of contaminants.

Resistance to Abrasion and Corrosion: The panels are usually constructed from materials like galvanized steel or aluminum, which offer high resistance to abrasion and corrosion. This feature is particularly beneficial in environments with high humidity or the presence of chemical substances.

Applications of Mammut Clean Room Sandwich Panels

Before making a decision to purchase cleanroom sandwich panels, understanding their applications will lead to a more precise and cost-effective choice. Due to their structural features and hygienic standards, these panels are used in numerous industries, and this diversity in application directly impacts the price of cleanroom sandwich panels.

Some of the most important applications include:

  • Constructing cleanrooms in the pharmaceutical, medical, and biotechnology industries.
  • Creating controlled environments in laboratories and research centers.
  • Use in production lines for the electronics and semiconductor industries.
  • Separating spaces in food and dairy production plants.
  • Suitable for operating rooms, ICUs, and isolated wards in hospitals.
  • Use in military and nuclear facilities that require strict contamination control.
  • Creating clean spaces in the paint, optics, and sensitive equipment manufacturing industries.

When purchasing cleanroom sandwich panels, it is essential to consider the specific application, the required cleanliness level, the materials to be used, and the project’s approved standards.

Advantages of Consulting with Mammut Experts

Receive Specialized and Precise Solutions
Time and Cost Savings
Reducing Decision-Making Risks
Personalized Solutions Offering
Continuous Support and Partnership
Access to Professional Networks
Staying Up-to-Date with Industry Developments
Enhancing Decision-Making Quality

Types of Cleanroom Sandwich Panels and Their Technical Specifications

Cleanroom sandwich panels are manufactured in various types, including polyurethane core, polystyrene, and rock wool. Each type features specific technical properties related to insulation, weight, durability, and application. Below, we thoroughly examine the specifications and differences of each type.

Polyurethane (PU) Core Cleanroom Panels

Polyurethane core cleanroom sandwich panels are among the most common options for cleanroom construction due to their high density (approximately 40–42 kg/m³), providing excellent thermal and acoustic insulation. These panels have a low thermal conductivity coefficient (around 0.022 W/m²K) and demonstrate strong resistance to moisture, mold, and corrosion. Available thicknesses typically range from 4 to 10 cm, facilitating easy installation and lightweight handling, which reduces installation costs. The smooth and washable surface makes this product ideal for hygienic and sterile environments.

Rock Wool Core Cleanroom Panels

Rock wool core cleanroom sandwich panels offer an ideal solution for projects requiring high fire resistance, strong sound insulation, and compliance with stringent hygiene standards. These panels have a density between 100 and 120 kg/m³ and provide good thermal resistance (thermal conductivity coefficient approximately 0.04 W/m²K). They can resist fire for up to 2 hours, comply with EN 13501 standards, and their modular installation system enables fast and flawless project delivery. Rock wool cleanroom panels are produced according to detailed engineering datasheets, which are available upon request.

Aluzinc Antibacterial Coated Cleanroom Panels

Cleanroom panels coated with antibacterial aluzinc are specialized choices for sensitive hygienic spaces such as operating rooms, pharmaceutical industries, and food production lines. The antibacterial aluzinc coating, composed of aluminum and zinc, is finished with a special layer to prevent microorganism growth.

 These panels exhibit high resistance to corrosion, moisture, and chemicals, making them a reliable option for clients seeking durability and high quality in hygienic projects. They are sterilizable, feature a smooth surface resistant to scratches, and fully comply with GMP and HACCP standards, making them an excellent choice for consulting engineers. Easy installation, uniform appearance, and low maintenance costs make these panels an efficient solution for contractors and project executors.

Stainless Steel Sheet Cleanroom Panels (For High Humidity Conditions)

Cleanroom panels with stainless steel sheets offer a professional solution for environments exposed to high humidity, corrosive substances, or frequent cleaning such as pharmaceutical cleanrooms, laboratories, industrial cold storage, and food production plants. Stainless steel sheets (grades such as 304 or 316) provide exceptional resistance to rust, chemicals, and temperature variations.

 The smooth and professional surface of stainless steel cleanroom panels complies with stringent GMP, FDA, and ISO standards. Their high durability and suitability for special conditions make them an ideal choice for project owners and consultants requiring high-quality surface control.

Important Standards for Cleanroom Sandwich Panels

In cleanroom projects, selecting the right materials is not enough; compliance with international standards is essential for successful execution. Purchasing cleanroom sandwich panels requires thorough evaluation of technical specifications and alignment with specialized requirements. Key standards for cleanroom sandwich panels include:

Key Standards for Cleanroom Sandwich Panels

In cleanroom projects, selecting the right materials is only part of the process; compliance with international standards is the cornerstone of successful execution. Purchasing cleanroom sandwich panels requires a thorough review of technical specifications and alignment with specialized regulatory requirements. Major Standards in Cleanroom Sandwich Panel Manufacturing:

Standard
Application in Cleanroom Sandwich Panel Design and Construction
ISO 14644-1
Defines cleanroom air cleanliness classes (Class 1 to Class 9) for airborne particle control.
GMP (Good Manufacturing Practice)
Ensures compliance with pharmaceutical and food industry production practices to prevent cross-contamination.
FDA CFR 21 Part 11
Regulates the safety and compliance of surfaces and equipment in pharmaceutical environments under U.S. law.
EN 13501-1
Evaluates fire behavior, thermal resistance, and flammability classification of panel systems.
ISO 9001:2015
Structures manufacturing processes based on quality management system requirements.
ASTM E84
Assesses flame spread and smoke development of panels for controlled environments.
ISO 22196
Tests the antibacterial effectiveness of panel coatings against microbial growth.

Choosing a trusted manufacturer of cleanroom sandwich panels ensures construction quality, standard compliance, and durability for both industrial and hygienic cleanroom applications.

Cleanroom Sandwich Panels Price

The price of cleanroom sandwich panels depends on multiple factors, and therefore, a fixed rate cannot be provided. The cost range can vary significantly due to the diversity of materials and project requirements. Key factors that influence the final price include:

  • Core thickness and the thickness of surface sheets
  • Type of core material (e.g., polyurethane, rock wool, polystyrene, etc.)
  • Type of coating (PVC, Aluzinc, stainless steel, etc.)
  • Total order area and panel dimensions
  • Project location and transportation costs

If you are looking to purchase cleanroom sandwich panels tailored to your budget, technical needs, and compliance requirements, the sales experts at Mammut Panel Solutions are ready to provide specialized consultation and issue a detailed quotation for your project.

Buy Cleanroom Sandwich Panels from Mammut Structures

If you are planning to purchase cleanroom sandwich panels, Mammut Structures & panel is the most reputable manufacturer in Iran, combining European quality with the needs of the domestic industry. Featuring antibacterial and washable coatings, Mammut’s cleanroom panels are an excellent choice for sensitive sanitary environments and are manufactured in compliance with GMP and ISO standards.

 

  • Some of the core features offered by Mammut Structures & panel include:
  • Production adhering to European standards
  • Guaranteed antibacterial quality
  • Customized design based on project requirements
  • Expert installation by an experienced team
  • Proven experience in large-scale national and export projects

For a specialized consultation, to receive samples, and to inquire about the price of cleanroom sandwich panels, please contact our experts.

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respond to your valued inquiries
Our experts are available full-time to respond to your valued inquiries
Our experts are available around the clock to promptly respond to your inquiries.